Solution Description
Item Description
Main Materials:
1)housing:aluminium alloy ADC12(dimension 571-090) die forged iron HT200(size a hundred and ten-150)
2)Worm:20Cr, ZI Involute profile carbonize&quencher heat treatment method make gear surface hardness up to fifty six-62 HRC Right after precision grinding, carburization layer’s thickness in between .3-.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-one
Thorough Images
Mix Alternatives:
Input:with enter shaft, With sq. flange,With IEC common input flange
Output:with torque arm, output flange, one output shaft, double output shaft, plastic include
Worm reducers are obtainable with diffferent combinations: NMRV+NMRV, NMRV+NRV, NMRV+Computer, NMRV+UDL, NMRV+MOTORS
Exploded View:
Solution Parameters
| Outdated Model |
New Model | Ratio | Center Distance | Electrical power | Enter Dia. | Output Dia. | Output Torque | Excess weight |
| RV571 | 7.5~100 | 25mm | .06KW~.12KW | Φ9 | Φ11 | 21N.m | .7kgs | |
| RV030 | RW030 | seven.5~100 | 30mm | .06KW~.25KW | Φ9(Φ11) | Φ14 | 45N.m | 1.2kgs |
| RV040 | RW040 | 7.5~a hundred | 40mm | .09KW~.55KW | Φ9(Φ11,Φ14) | Φ18(Φ19) | 84N.m | two.3kgs |
| RV050 | RW050 | 7.5~100 | 50mm | .12KW~1.5KW | Φ11(Φ14,Φ19) | Φ25(Φ24) | 160N.m | 3.5kgs |
| RV063 | RW063 | seven.5~one hundred | 63mm | .18KW~2.2KW | Φ14(Φ19,Φ24) | Φ25(Φ28) | 230N.m | 6.2kgs |
| RV075 | RW075 | seven.5~a hundred | 75mm | .25KW~4.0KW | Φ14(Φ19,Φ24,Φ28) | Φ28(Φ35) | 410N.m | nine.0kgs |
| RV090 | RW090 | 7.5~100 | 90mm | .37KW~4.0KW | Φ19(Φ24,Φ28) | Φ35(Φ38) | 725N.m | 13.0kgs |
| RV110 | RW110 | seven.5~one hundred | 110mm | .55KW~7.5KW | Φ19(Φ24,Φ28,Φ38) | Φ42 | 1050N.m | 35.0kgs |
| RV130 | RW130 | seven.5~one hundred | 130mm | .75KW~7.5KW | Φ24(Φ28,Φ38) | Φ45 | 1550N.m | forty eight.0kgs |
| RV150 | RW150 | 7.5~a hundred | 150mm | 2.2KW~15KW | Φ28(Φ38,Φ42) | Φ50 | eighty four.0kgs |
GMRV Outline Dimension:
| GMRV | A | B | C | C1 | D(H8) | E(h8) | F | G | G1 | H | H1 | I | M | N | O | P | Q | R | S | T | BL | β | b | t | V |
| 030 | 80 | 97 | fifty four | forty four | fourteen | 55 | 32 | fifty six | 63 | 65 | 29 | fifty five | 40 | 57 | thirty | 75 | forty four | six.5 | 21 | five.5 | M6*10(n=4) | 0° | 5 | 16.3 | 27 |
| 040 | one hundred | 121.5 | 70 | sixty | eighteen(19) | sixty | forty three | seventy one | 78 | seventy five | 36.five | 70 | fifty | 71.5 | 40 | 87 | fifty five | six.five | 26 | six.5 | M6*10(n=4) | 45° | 6 | twenty.8(21.8) | 35 |
| 050 | 120 | one hundred forty four | 80 | 70 | 25(24) | 70 | 49 | 85 | 92 | eighty five | forty three.five | eighty | 60 | eighty four | fifty | 100 | sixty four | eight.five | thirty | seven | M8*twelve(n=4) | 45° | eight | 28.3(27.3) | forty |
| 063 | one hundred forty four | 174 | 100 | 85 | twenty five(28) | 80 | sixty seven | 103 | 112 | 95 | 53 | 95 | 72 | 102 | sixty three | one hundred ten | eighty | 8.five | 36 | 8 | M8*twelve(n=8) | 45° | eight | 28.3(31.3) | 50 |
| 075 | 172 | 205 | one hundred twenty | ninety | 28(35) | ninety five | seventy two | 112 | a hundred and twenty | 115 | fifty seven | 112.5 | 86 | 119 | seventy five | 140 | 93 | 11 | 40 | 10 | M8*14(n=8) | 45° | eight(10) | 31.3(38.3) | 60 |
| 090 | 206 | 238 | one hundred forty | one hundred | 35(38) | 110 | seventy four | 130 | one hundred forty | a hundred thirty | 67 | 129.five | 103 | one hundred thirty five | 90 | 160 | 102 | thirteen | 45 | 11 | M10*sixteen(n=8) | 45° | ten | 38.3(forty one.3) | 70 |
| 110 | 255 | 295 | one hundred seventy | one hundred fifteen | 42 | one hundred thirty | – | 144 | one hundred fifty five | a hundred sixty five | 74 | 160 | 127.five | 167.5 | 110 | 200 | a hundred twenty five | fourteen | fifty | 14 | M10*18(n=8) | 45° | 12 | forty five.3 | eighty five |
| 130 | 293 | 335 | two hundred | a hundred and twenty | forty five | one hundred eighty | – | 155 | a hundred and seventy | 215 | 81 | 179 | 146.five | 187.5 | a hundred thirty | 250 | a hundred and forty | sixteen | sixty | 15 | M12*20(n=8) | 45° | 14 | 48.8 | a hundred |
| 150 | 340 | four hundred | 240 | one hundred forty five | 50 | 180 | – | 185 | two hundred | 215 | 96 | 210 | a hundred and seventy | 230 | one hundred fifty | 250 | a hundred and eighty | eighteen | seventy two.5 | eighteen | M12*22(n=8) | 45° | fourteen | fifty three.8 | 120 |
Company Profile
About CZPT Transmission:
We are a professional reducer maker situated in HangZhou, ZHangZhoug province.
Our foremost items is full selection of RV571-one hundred fifty worm reducers , also provided GKM hypoid helical gearbox, GRC inline helical gearbox, Laptop units, UDL Variators and AC Motors, G3 helical equipment motor.
Items are broadly employed for purposes these kinds of as: foodstuffs, ceramics, packing, chemical compounds, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental safety engineering, and all varieties of automatic lines, and assembly traces.
With rapidly delivery, superior soon after-income service, advanced making facility, our merchandise promote well both at property and overseas. We have exported our reducers to Southeast Asia, Jap Europe and Middle East and so on.Our goal is to build and innovate on basis of large high quality, and generate a good reputation for reducers.
Packing data:Plastic Bags+Cartons+Wooden Circumstances , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia
Logistics
After Revenue Support
one.Routine maintenance Time and Guarantee:Inside of 1 calendar year soon after acquiring products.
two.Other Services: Including modeling selection information, set up guide, and dilemma resolution manual, etc.
FAQ
1.Q:Can you make as for every consumer drawing?
A: Yes, we offer personalized services for customers appropriately. We can use customer’s nameplate for gearboxes.
2.Q:What is your phrases of payment ?
A: 30% deposit prior to generation,equilibrium T/T before shipping.
3.Q:Are you a trading organization or maker?
A:We are a manufacurer with sophisticated gear and experienced workers.
4.Q:What is actually your production potential?
A:8000-9000 PCS/Thirty day period
five.Q:Cost-free sample is available or not?
A:Of course, we can provide totally free sample if consumer agree to pay out for the courier cost
six.Q:Do you have any certification?
A:Yes, we have CE certificate and SGS certification report.
Contact details:
Ms Lingel Pan
For any questions just really feel cost-free ton make contact with me. A lot of thanks for your sort consideration to our company!
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
The Importance of an Agricultural Gearbox
The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
Bevel gearboxes
A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.
CZPT gearboxes
There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
Closed-loop seals
A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.
Surface finish
An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
Cost
Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
editor by CX 2023-04-13